Structure · Structural profile

2020 T-slot extrusion

The Lego of robot frames. Bolt-together, reconfigurable, and available in every length. Not as stiff per gram as carbon, but you can rebuild the robot in an afternoon.

$8 indicative generic Structural profile

The role it plays

Structure is a stiffness-per-gram competition. Aluminium extrusion is cheap and modular but its bolted joints creep. Carbon is stiffer per gram and fails without warning. Printed parts win on geometry freedom and lose on layer adhesion. Match the material to the load path, never the other way round.

Typical use: Frames, gantries, mounts, enclosures.

What the numbers actually mean

The headline figure is 20 × 20 mm (profile), with 6 mm T-slot as the next most load-bearing number (slot). At $8 in the structure tier it sits cheap enough to prototype with and replace without regret, which is the correct way to learn a new subsystem.

GotchaBolted T-slot joints creep and loosen under vibration. Use threadlocker and re-torque after the first hour of running.

How it compares

Same subsystem, closest alternatives. The primary spec column is usually the one that decides it.

PartPricePrimary specSecond spec
2020 T-slot extrusionStructural profile $8 20 × 20 mm 6 mm T-slot
4040 T-slot extrusionStructural profile $16 40 × 40 mm 8 mm T-slot
16 mm carbon fibre tubeComposite tube $25 16 mm 1 – 2 mm
PA-CF printed structural parts3D-printed composite $40 ~70 – 100 MPa (depends on print) ~150 °C (annealed)

Where it shows up

It is a component-level choice rather than a defining part of a named platform — pick it for the subsystem it serves, not to match a reference build.